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705.0 Aluminum vs. SAE-AISI 1042 Steel

705.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1042 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 705.0 aluminum and the bottom bar is SAE-AISI 1042 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 62 to 65
180 to 200
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 8.4 to 10
14 to 18
Fatigue Strength, MPa 63 to 98
230 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 240 to 260
620 to 700
Tensile Strength: Yield (Proof), MPa 130
340 to 580

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 140
52
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1170
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 18 to 20
87 to 94
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 130
320 to 900
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 24 to 26
22 to 25
Strength to Weight: Bending, points 31 to 32
21 to 22
Thermal Diffusivity, mm2/s 55
14
Thermal Shock Resistance, points 11
20 to 22

Alloy Composition

Aluminum (Al), % 92.3 to 98.6
0
Carbon (C), % 0
0.4 to 0.47
Chromium (Cr), % 0 to 0.4
0
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.8
98.5 to 99
Magnesium (Mg), % 1.4 to 1.8
0
Manganese (Mn), % 0 to 0.6
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 3.3
0
Residuals, % 0 to 0.15
0