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7116 Aluminum vs. AWS ER90S-D2

7116 aluminum belongs to the aluminum alloys classification, while AWS ER90S-D2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7116 aluminum and the bottom bar is AWS ER90S-D2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 7.8
19
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 370
710
Tensile Strength: Yield (Proof), MPa 330
600

Thermal Properties

Latent Heat of Fusion, J/g 380
260
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 150
47
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1150
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
130
Resilience: Unit (Modulus of Resilience), kJ/m3 790
980
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 35
25
Strength to Weight: Bending, points 39
23
Thermal Diffusivity, mm2/s 58
13
Thermal Shock Resistance, points 16
21

Alloy Composition

Aluminum (Al), % 91.5 to 94.5
0
Carbon (C), % 0
0.070 to 0.12
Copper (Cu), % 0.5 to 1.1
0 to 0.5
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.3
95.2 to 97.4
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0 to 0.050
1.6 to 2.1
Molybdenum (Mo), % 0
0.4 to 0.6
Nickel (Ni), % 0
0 to 0.15
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.15
0.5 to 0.8
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.050
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 4.2 to 5.2
0
Residuals, % 0
0 to 0.5