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7116 Aluminum vs. S32615 Stainless Steel

7116 aluminum belongs to the aluminum alloys classification, while S32615 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7116 aluminum and the bottom bar is S32615 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 7.8
28
Fatigue Strength, MPa 160
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 220
400
Tensile Strength: Ultimate (UTS), MPa 370
620
Tensile Strength: Yield (Proof), MPa 330
250

Thermal Properties

Latent Heat of Fusion, J/g 380
370
Maximum Temperature: Mechanical, °C 170
990
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 520
1310
Specific Heat Capacity, J/kg-K 880
500
Thermal Expansion, µm/m-K 24
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
24
Density, g/cm3 2.9
7.6
Embodied Carbon, kg CO2/kg material 8.2
4.4
Embodied Energy, MJ/kg 150
63
Embodied Water, L/kg 1150
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
140
Resilience: Unit (Modulus of Resilience), kJ/m3 790
160
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 35
23
Strength to Weight: Bending, points 39
21
Thermal Shock Resistance, points 16
15

Alloy Composition

Aluminum (Al), % 91.5 to 94.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
16.5 to 19.5
Copper (Cu), % 0.5 to 1.1
1.5 to 2.5
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.3
46.4 to 57.9
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0 to 0.050
0 to 2.0
Molybdenum (Mo), % 0
0.3 to 1.5
Nickel (Ni), % 0
19 to 22
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.15
4.8 to 6.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.050
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 4.2 to 5.2
0
Residuals, % 0 to 0.15
0