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7116 Aluminum vs. S35125 Stainless Steel

7116 aluminum belongs to the aluminum alloys classification, while S35125 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7116 aluminum and the bottom bar is S35125 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 7.8
39
Fatigue Strength, MPa 160
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 220
370
Tensile Strength: Ultimate (UTS), MPa 370
540
Tensile Strength: Yield (Proof), MPa 330
230

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 520
1380
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 150
12
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.9
8.1
Embodied Carbon, kg CO2/kg material 8.2
6.4
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1150
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
170
Resilience: Unit (Modulus of Resilience), kJ/m3 790
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 35
19
Strength to Weight: Bending, points 39
18
Thermal Diffusivity, mm2/s 58
3.1
Thermal Shock Resistance, points 16
12

Alloy Composition

Aluminum (Al), % 91.5 to 94.5
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
20 to 23
Copper (Cu), % 0.5 to 1.1
0
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.3
36.2 to 45.8
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0 to 0.050
1.0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
31 to 35
Niobium (Nb), % 0
0.25 to 0.6
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.15
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.050
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 4.2 to 5.2
0
Residuals, % 0 to 0.15
0