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7116 Aluminum vs. S39277 Stainless Steel

7116 aluminum belongs to the aluminum alloys classification, while S39277 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7116 aluminum and the bottom bar is S39277 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 7.8
28
Fatigue Strength, MPa 160
480
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Shear Strength, MPa 220
600
Tensile Strength: Ultimate (UTS), MPa 370
930
Tensile Strength: Yield (Proof), MPa 330
660

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.9
7.9
Embodied Carbon, kg CO2/kg material 8.2
4.2
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1150
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
240
Resilience: Unit (Modulus of Resilience), kJ/m3 790
1070
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 35
33
Strength to Weight: Bending, points 39
27
Thermal Diffusivity, mm2/s 58
4.2
Thermal Shock Resistance, points 16
26

Alloy Composition

Aluminum (Al), % 91.5 to 94.5
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24 to 26
Copper (Cu), % 0.5 to 1.1
1.2 to 2.0
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.3
56.8 to 64.3
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0 to 0.050
0 to 0.8
Molybdenum (Mo), % 0
3.0 to 4.0
Nickel (Ni), % 0
6.5 to 8.0
Nitrogen (N), % 0
0.23 to 0.33
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.15
0 to 0.8
Sulfur (S), % 0
0 to 0.0020
Titanium (Ti), % 0 to 0.050
0
Tungsten (W), % 0
0.8 to 1.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 4.2 to 5.2
0
Residuals, % 0 to 0.15
0