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7116 Aluminum vs. S45000 Stainless Steel

7116 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7116 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 7.8
6.8 to 14
Fatigue Strength, MPa 160
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 220
590 to 830
Tensile Strength: Ultimate (UTS), MPa 370
980 to 1410
Tensile Strength: Yield (Proof), MPa 330
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 380
280
Maximum Temperature: Mechanical, °C 170
840
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.2
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1150
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 790
850 to 4400
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 35
35 to 50
Strength to Weight: Bending, points 39
28 to 36
Thermal Diffusivity, mm2/s 58
4.5
Thermal Shock Resistance, points 16
33 to 47

Alloy Composition

Aluminum (Al), % 91.5 to 94.5
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
14 to 16
Copper (Cu), % 0.5 to 1.1
1.3 to 1.8
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0 to 0.3
72.1 to 79.3
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0 to 0.050
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.050
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 4.2 to 5.2
0
Residuals, % 0 to 0.15
0