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7204 Aluminum vs. 6025 Aluminum

Both 7204 aluminum and 6025 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 11 to 13
2.8 to 10
Fatigue Strength, MPa 110 to 130
67 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 220
110 to 140
Tensile Strength: Ultimate (UTS), MPa 220 to 380
190 to 240
Tensile Strength: Yield (Proof), MPa 120 to 310
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 380
410
Maximum Temperature: Mechanical, °C 210
160
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 520
550
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
33
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.8
Embodied Carbon, kg CO2/kg material 8.4
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
33 to 310
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 21 to 36
19 to 24
Strength to Weight: Bending, points 28 to 40
26 to 31
Thermal Diffusivity, mm2/s 58
54
Thermal Shock Resistance, points 9.4 to 16
8.2 to 10

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
91.7 to 96.3
Chromium (Cr), % 0 to 0.3
0 to 0.2
Copper (Cu), % 0 to 0.2
0.2 to 0.7
Iron (Fe), % 0 to 0.35
0 to 0.7
Magnesium (Mg), % 1.0 to 2.0
2.1 to 3.0
Manganese (Mn), % 0.2 to 0.7
0.6 to 1.4
Silicon (Si), % 0 to 0.3
0.8 to 1.5
Titanium (Ti), % 0 to 0.2
0 to 0.2
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.5
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.15

Comparable Variants