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7204 Aluminum vs. 7116 Aluminum

Both 7204 aluminum and 7116 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 7116 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 11 to 13
7.8
Fatigue Strength, MPa 110 to 130
160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 220
220
Tensile Strength: Ultimate (UTS), MPa 220 to 380
370
Tensile Strength: Yield (Proof), MPa 120 to 310
330

Thermal Properties

Latent Heat of Fusion, J/g 380
380
Maximum Temperature: Mechanical, °C 210
170
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
520
Specific Heat Capacity, J/kg-K 880
880
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
46
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.9
Embodied Carbon, kg CO2/kg material 8.4
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
28
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
790
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
47
Strength to Weight: Axial, points 21 to 36
35
Strength to Weight: Bending, points 28 to 40
39
Thermal Diffusivity, mm2/s 58
58
Thermal Shock Resistance, points 9.4 to 16
16

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
91.5 to 94.5
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0.5 to 1.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.35
0 to 0.3
Magnesium (Mg), % 1.0 to 2.0
0.8 to 1.4
Manganese (Mn), % 0.2 to 0.7
0 to 0.050
Silicon (Si), % 0 to 0.3
0 to 0.15
Titanium (Ti), % 0 to 0.2
0 to 0.050
Vanadium (V), % 0 to 0.1
0 to 0.050
Zinc (Zn), % 4.0 to 5.0
4.2 to 5.2
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.15