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7204 Aluminum vs. S21600 Stainless Steel

7204 aluminum belongs to the aluminum alloys classification, while S21600 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is S21600 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 11 to 13
46
Fatigue Strength, MPa 110 to 130
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 130 to 220
500
Tensile Strength: Ultimate (UTS), MPa 220 to 380
710
Tensile Strength: Yield (Proof), MPa 120 to 310
390

Thermal Properties

Latent Heat of Fusion, J/g 380
290
Maximum Temperature: Mechanical, °C 210
990
Melting Completion (Liquidus), °C 640
1420
Melting Onset (Solidus), °C 520
1380
Specific Heat Capacity, J/kg-K 880
480
Thermal Expansion, µm/m-K 24
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 8.4
3.6
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1140
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
270
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
370
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 21 to 36
25
Strength to Weight: Bending, points 28 to 40
23
Thermal Shock Resistance, points 9.4 to 16
15

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.3
17.5 to 22
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.35
57.6 to 67.8
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
7.5 to 9.0
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
5.0 to 7.0
Nitrogen (N), % 0
0.25 to 0.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.3
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0