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7204-O Aluminum vs. Annealed SAE-AISI S6

7204-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI S6 belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204-O aluminum and the bottom bar is annealed SAE-AISI S6.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 13
16
Fatigue Strength, MPa 130
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 130
410
Tensile Strength: Ultimate (UTS), MPa 220
670
Tensile Strength: Yield (Proof), MPa 120
350

Thermal Properties

Latent Heat of Fusion, J/g 380
290
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
41
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
7.6
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.2
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 8.4
2.3
Embodied Energy, MJ/kg 150
33
Embodied Water, L/kg 1140
56

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
89
Resilience: Unit (Modulus of Resilience), kJ/m3 110
340
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 21
24
Strength to Weight: Bending, points 28
22
Thermal Diffusivity, mm2/s 58
11
Thermal Shock Resistance, points 9.4
22

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0.4 to 0.5
Chromium (Cr), % 0 to 0.3
1.2 to 1.5
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.35
92.8 to 94.7
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
1.2 to 1.5
Molybdenum (Mo), % 0
0.3 to 0.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.3
2.0 to 2.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0.2 to 0.4
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0