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771.0 Aluminum vs. S45000 Stainless Steel

771.0 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 771.0 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 85 to 120
280 to 410
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.7 to 6.5
6.8 to 14
Fatigue Strength, MPa 92 to 180
330 to 650
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 250 to 370
980 to 1410
Tensile Strength: Yield (Proof), MPa 210 to 350
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 380
280
Maximum Temperature: Mechanical, °C 180
840
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 620
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140 to 150
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 82
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1130
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.4 to 20
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 310 to 900
850 to 4400
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 23 to 35
35 to 50
Strength to Weight: Bending, points 29 to 39
28 to 36
Thermal Diffusivity, mm2/s 54 to 58
4.5
Thermal Shock Resistance, points 11 to 16
33 to 47

Alloy Composition

Aluminum (Al), % 90.5 to 92.5
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0.060 to 0.2
14 to 16
Copper (Cu), % 0 to 0.1
1.3 to 1.8
Iron (Fe), % 0 to 0.15
72.1 to 79.3
Magnesium (Mg), % 0.8 to 1.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.1 to 0.2
0
Zinc (Zn), % 6.5 to 7.5
0
Residuals, % 0 to 0.15
0