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772.0 Aluminum vs. SAE-AISI H25 Steel

772.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI H25 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 772.0 aluminum and the bottom bar is SAE-AISI H25 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 260 to 320
710 to 1620

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Melting Completion (Liquidus), °C 630
1750
Melting Onset (Solidus), °C 580
1700
Specific Heat Capacity, J/kg-K 870
420
Thermal Conductivity, W/m-K 150
26
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
38
Density, g/cm3 3.0
9.1
Embodied Carbon, kg CO2/kg material 8.0
6.2
Embodied Energy, MJ/kg 150
93
Embodied Water, L/kg 1140
83

Common Calculations

Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 46
22
Strength to Weight: Axial, points 25 to 31
22 to 50
Strength to Weight: Bending, points 31 to 36
20 to 34
Thermal Diffusivity, mm2/s 58
6.7
Thermal Shock Resistance, points 11 to 14
22 to 49

Alloy Composition

Aluminum (Al), % 91.2 to 93.2
0
Carbon (C), % 0
0.22 to 0.32
Chromium (Cr), % 0.060 to 0.2
3.8 to 4.5
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.15
77.2 to 81.3
Magnesium (Mg), % 0.6 to 0.8
0
Manganese (Mn), % 0 to 0.1
0.15 to 0.4
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.15
0.15 to 0.4
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.1 to 0.2
0
Tungsten (W), % 0
14 to 16
Vanadium (V), % 0
0.4 to 0.6
Zinc (Zn), % 6.0 to 7.0
0
Residuals, % 0 to 0.15
0