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772.0 Aluminum vs. S38815 Stainless Steel

772.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 772.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 6.3 to 8.4
34
Fatigue Strength, MPa 94 to 160
230
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 260 to 320
610
Tensile Strength: Yield (Proof), MPa 220 to 250
290

Thermal Properties

Latent Heat of Fusion, J/g 380
370
Maximum Temperature: Mechanical, °C 180
860
Melting Completion (Liquidus), °C 630
1360
Melting Onset (Solidus), °C 580
1310
Specific Heat Capacity, J/kg-K 870
500
Thermal Expansion, µm/m-K 24
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 3.0
7.5
Embodied Carbon, kg CO2/kg material 8.0
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1140
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 25
170
Resilience: Unit (Modulus of Resilience), kJ/m3 350 to 430
220
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 25 to 31
22
Strength to Weight: Bending, points 31 to 36
21
Thermal Shock Resistance, points 11 to 14
15

Alloy Composition

Aluminum (Al), % 91.2 to 93.2
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.060 to 0.2
13 to 15
Copper (Cu), % 0 to 0.1
0.75 to 1.5
Iron (Fe), % 0 to 0.15
56.1 to 67
Magnesium (Mg), % 0.6 to 0.8
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.1 to 0.2
0
Zinc (Zn), % 6.0 to 7.0
0
Residuals, % 0 to 0.15
0