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8079 Aluminum vs. S44635 Stainless Steel

8079 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8079 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
210
Elongation at Break, % 2.2
23
Fatigue Strength, MPa 56
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Tensile Strength: Ultimate (UTS), MPa 150
710
Tensile Strength: Yield (Proof), MPa 120
580

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 640
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 230
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 190
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
22
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.2
4.4
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1180
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1
150
Resilience: Unit (Modulus of Resilience), kJ/m3 110
810
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 15
25
Strength to Weight: Bending, points 22
23
Thermal Diffusivity, mm2/s 92
4.4
Thermal Shock Resistance, points 6.4
23

Alloy Composition

Aluminum (Al), % 98.1 to 99.3
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0.7 to 1.3
61.5 to 68.5
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.050 to 0.3
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0.2 to 0.8
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0