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8090 Aluminum vs. AWS ER80S-B8

8090 aluminum belongs to the aluminum alloys classification, while AWS ER80S-B8 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is AWS ER80S-B8.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 3.5 to 13
19
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
75
Tensile Strength: Ultimate (UTS), MPa 340 to 490
630
Tensile Strength: Yield (Proof), MPa 210 to 420
530

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 960
470
Thermal Conductivity, W/m-K 95 to 160
26
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
8.1
Electrical Conductivity: Equal Weight (Specific), % IACS 66
9.3

Otherwise Unclassified Properties

Base Metal Price, % relative 18
6.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
2.0
Embodied Energy, MJ/kg 170
28
Embodied Water, L/kg 1160
89

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
120
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 34 to 49
22
Strength to Weight: Bending, points 39 to 50
21
Thermal Diffusivity, mm2/s 36 to 60
6.9
Thermal Shock Resistance, points 15 to 22
17

Alloy Composition

Aluminum (Al), % 93 to 98.4
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.1
8.0 to 10.5
Copper (Cu), % 1.0 to 1.6
0 to 0.35
Iron (Fe), % 0 to 0.3
85.6 to 90.8
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
0.4 to 0.7
Molybdenum (Mo), % 0
0.8 to 1.2
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0
0 to 0.5