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850.0 Aluminum vs. AISI 205 Stainless Steel

850.0 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 850.0 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45
210 to 440
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 7.9
11 to 51
Fatigue Strength, MPa 59
410 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 100
560 to 850
Tensile Strength: Ultimate (UTS), MPa 140
800 to 1430
Tensile Strength: Yield (Proof), MPa 76
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 380
280
Maximum Temperature: Mechanical, °C 190
880
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 370
1340
Specific Heat Capacity, J/kg-K 850
480
Thermal Expansion, µm/m-K 23
18

Otherwise Unclassified Properties

Base Metal Price, % relative 14
11
Density, g/cm3 3.1
7.6
Embodied Carbon, kg CO2/kg material 8.5
2.6
Embodied Energy, MJ/kg 160
37
Embodied Water, L/kg 1160
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 42
510 to 3060
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 44
26
Strength to Weight: Axial, points 12
29 to 52
Strength to Weight: Bending, points 19
25 to 37
Thermal Shock Resistance, points 6.1
16 to 29

Alloy Composition

Aluminum (Al), % 88.3 to 93.1
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0
16.5 to 18.5
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.7
62.6 to 68.1
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.1
14 to 15.5
Nickel (Ni), % 0.7 to 1.3
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 5.5 to 7.0
0
Titanium (Ti), % 0 to 0.2
0
Residuals, % 0 to 0.3
0