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850.0 Aluminum vs. SAE-AISI 5140 Steel

850.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 850.0 aluminum and the bottom bar is SAE-AISI 5140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45
170 to 290
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 7.9
12 to 29
Fatigue Strength, MPa 59
220 to 570
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 100
360 to 600
Tensile Strength: Ultimate (UTS), MPa 140
560 to 970
Tensile Strength: Yield (Proof), MPa 76
290 to 840

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 190
420
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 370
1420
Specific Heat Capacity, J/kg-K 850
470
Thermal Conductivity, W/m-K 180
45
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 47
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 14
2.1
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.5
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1160
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.1
76 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 42
220 to 1880
Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 44
24
Strength to Weight: Axial, points 12
20 to 34
Strength to Weight: Bending, points 19
19 to 28
Thermal Diffusivity, mm2/s 69
12
Thermal Shock Resistance, points 6.1
16 to 29

Alloy Composition

Aluminum (Al), % 88.3 to 93.1
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.7
97.3 to 98.1
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.1
0.7 to 0.9
Nickel (Ni), % 0.7 to 1.3
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.7
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 5.5 to 7.0
0
Titanium (Ti), % 0 to 0.2
0
Residuals, % 0 to 0.3
0