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851.0 Aluminum vs. Automotive Malleable Cast Iron

851.0 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 851.0 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
180
Elongation at Break, % 3.9 to 9.1
1.0 to 10
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
70
Tensile Strength: Ultimate (UTS), MPa 130 to 140
350 to 720

Thermal Properties

Latent Heat of Fusion, J/g 410
260
Melting Completion (Liquidus), °C 630
1410
Melting Onset (Solidus), °C 360
1370
Specific Heat Capacity, J/kg-K 850
480
Thermal Conductivity, W/m-K 180
41
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 14
1.9
Density, g/cm3 3.1
7.6
Embodied Carbon, kg CO2/kg material 8.4
1.5
Embodied Energy, MJ/kg 160
20
Embodied Water, L/kg 1140
45

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 12 to 13
13 to 26
Strength to Weight: Bending, points 19 to 20
14 to 24
Thermal Diffusivity, mm2/s 69
11
Thermal Shock Resistance, points 6.1 to 6.3
9.9 to 21

Alloy Composition

Aluminum (Al), % 86.6 to 91.5
0
Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.7
93.6 to 96.7
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.1
0.15 to 1.3
Nickel (Ni), % 0.3 to 0.7
0
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 2.0 to 3.0
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Tin (Sn), % 5.5 to 7.0
0
Titanium (Ti), % 0 to 0.2
0
Residuals, % 0 to 0.3
0