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852.0 Aluminum vs. SAE-AISI 9260 Steel

852.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 9260 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 852.0 aluminum and the bottom bar is SAE-AISI 9260 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 64
200
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.4
21
Fatigue Strength, MPa 73
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 130
420
Tensile Strength: Ultimate (UTS), MPa 200
660
Tensile Strength: Yield (Proof), MPa 150
380

Thermal Properties

Latent Heat of Fusion, J/g 370
280
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 210
1390
Specific Heat Capacity, J/kg-K 840
480
Thermal Conductivity, W/m-K 180
45
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 15
2.0
Density, g/cm3 3.2
7.7
Embodied Carbon, kg CO2/kg material 8.5
1.5
Embodied Energy, MJ/kg 160
20
Embodied Water, L/kg 1150
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.2
120
Resilience: Unit (Modulus of Resilience), kJ/m3 160
380
Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 43
25
Strength to Weight: Axial, points 17
24
Strength to Weight: Bending, points 24
22
Thermal Diffusivity, mm2/s 65
12
Thermal Shock Resistance, points 8.7
20

Alloy Composition

Aluminum (Al), % 86.6 to 91.3
0
Carbon (C), % 0
0.56 to 0.64
Copper (Cu), % 1.7 to 2.3
0
Iron (Fe), % 0 to 0.7
96.1 to 96.9
Magnesium (Mg), % 0.6 to 0.9
0
Manganese (Mn), % 0 to 0.1
0.75 to 1.0
Nickel (Ni), % 0.9 to 1.5
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.4
1.8 to 2.2
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 5.5 to 7.0
0
Titanium (Ti), % 0 to 0.2
0
Residuals, % 0 to 0.3
0