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A201.0 Aluminum vs. S41045 Stainless Steel

A201.0 aluminum belongs to the aluminum alloys classification, while S41045 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A201.0 aluminum and the bottom bar is S41045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 4.7
25
Fatigue Strength, MPa 97
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 480
430
Tensile Strength: Yield (Proof), MPa 420
230

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
740
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
29
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 90
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.5
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.1
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1150
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
92
Resilience: Unit (Modulus of Resilience), kJ/m3 1250
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 44
16
Strength to Weight: Bending, points 45
16
Thermal Diffusivity, mm2/s 46
7.8
Thermal Shock Resistance, points 21
16

Alloy Composition

Aluminum (Al), % 93.7 to 95.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
12 to 13
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 0.1
83.8 to 88
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0.2 to 0.4
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.050
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.15 to 0.35
0
Residuals, % 0 to 0.1
0