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A201.0 Aluminum vs. S42300 Stainless Steel

A201.0 aluminum belongs to the aluminum alloys classification, while S42300 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A201.0 aluminum and the bottom bar is S42300 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.7
9.1
Fatigue Strength, MPa 97
440
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 480
1100
Tensile Strength: Yield (Proof), MPa 420
850

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
750
Melting Completion (Liquidus), °C 650
1470
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
4.5
Electrical Conductivity: Equal Weight (Specific), % IACS 90
5.2

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.1
3.2
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1150
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
93
Resilience: Unit (Modulus of Resilience), kJ/m3 1250
1840
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 44
39
Strength to Weight: Bending, points 45
30
Thermal Diffusivity, mm2/s 46
6.8
Thermal Shock Resistance, points 21
40

Alloy Composition

Aluminum (Al), % 93.7 to 95.5
0
Carbon (C), % 0
0.27 to 0.32
Chromium (Cr), % 0
11 to 12
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 0.1
82 to 85.1
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0.2 to 0.4
1.0 to 1.4
Molybdenum (Mo), % 0
2.5 to 3.0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.050
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0.15 to 0.35
0
Vanadium (V), % 0
0.2 to 0.3
Residuals, % 0 to 0.1
0