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A201.0 Aluminum vs. S44725 Stainless Steel

A201.0 aluminum belongs to the aluminum alloys classification, while S44725 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A201.0 aluminum and the bottom bar is S44725 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.7
22
Fatigue Strength, MPa 97
210
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
81
Tensile Strength: Ultimate (UTS), MPa 480
500
Tensile Strength: Yield (Proof), MPa 420
310

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 90
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 11
15
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.1
3.1
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1150
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
99
Resilience: Unit (Modulus of Resilience), kJ/m3 1250
240
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 44
18
Strength to Weight: Bending, points 45
18
Thermal Diffusivity, mm2/s 46
4.6
Thermal Shock Resistance, points 21
16

Alloy Composition

Aluminum (Al), % 93.7 to 95.5
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
25 to 28.5
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 0.1
67.6 to 73.5
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0.2 to 0.4
0 to 0.4
Molybdenum (Mo), % 0
1.5 to 2.5
Nickel (Ni), % 0
0 to 0.3
Niobium (Nb), % 0
0 to 0.26
Nitrogen (N), % 0
0 to 0.018
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.050
0 to 0.040
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.15 to 0.35
0 to 0.26
Residuals, % 0 to 0.1
0