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A201.0 Aluminum vs. S45503 Stainless Steel

A201.0 aluminum belongs to the aluminum alloys classification, while S45503 stainless steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A201.0 aluminum and the bottom bar is S45503 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 4.7
4.6 to 6.8
Fatigue Strength, MPa 97
710 to 800
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 480
1610 to 1850
Tensile Strength: Yield (Proof), MPa 420
1430 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 880
470
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 11
15
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 8.1
3.4
Embodied Energy, MJ/kg 150
48
Embodied Water, L/kg 1150
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
82 to 110
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 44
57 to 65
Strength to Weight: Bending, points 45
39 to 43
Thermal Shock Resistance, points 21
56 to 64

Alloy Composition

Aluminum (Al), % 93.7 to 95.5
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 4.0 to 5.0
1.5 to 2.5
Iron (Fe), % 0 to 0.1
72.4 to 78.9
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0.2 to 0.4
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
7.5 to 9.5
Niobium (Nb), % 0
0.1 to 0.5
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.050
0 to 0.2
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0.15 to 0.35
1.0 to 1.4
Residuals, % 0 to 0.1
0