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A242.0 Aluminum vs. 5457 Aluminum

Both A242.0 aluminum and 5457 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 73
68
Elongation at Break, % 1.6
6.0 to 22
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Tensile Strength: Ultimate (UTS), MPa 220
130 to 210

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 210
180
Melting Completion (Liquidus), °C 680
660
Melting Onset (Solidus), °C 550
630
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 140
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
46
Electrical Conductivity: Equal Weight (Specific), % IACS 110
150

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 3.1
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
1190

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
50
Strength to Weight: Axial, points 20
13 to 21
Strength to Weight: Bending, points 26
21 to 28
Thermal Diffusivity, mm2/s 52
72
Thermal Shock Resistance, points 9.3
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 89.3 to 93.1
97.8 to 99.05
Chromium (Cr), % 0.15 to 0.25
0
Copper (Cu), % 3.7 to 4.5
0 to 0.2
Iron (Fe), % 0 to 0.8
0 to 0.1
Magnesium (Mg), % 1.2 to 1.7
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0.15 to 0.45
Nickel (Ni), % 1.8 to 2.3
0
Silicon (Si), % 0 to 0.6
0 to 0.080
Titanium (Ti), % 0.070 to 0.2
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0 to 0.050
Residuals, % 0
0 to 0.1