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A242.0 Aluminum vs. AISI 415 Stainless Steel

A242.0 aluminum belongs to the aluminum alloys classification, while AISI 415 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is AISI 415 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
260
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.6
17
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 220
900

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 210
780
Melting Completion (Liquidus), °C 680
1450
Melting Onset (Solidus), °C 550
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140
24
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.5
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1130
110

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 20
32
Strength to Weight: Bending, points 26
26
Thermal Diffusivity, mm2/s 52
6.4
Thermal Shock Resistance, points 9.3
33

Alloy Composition

Aluminum (Al), % 89.3 to 93.1
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0.15 to 0.25
11.5 to 14
Copper (Cu), % 3.7 to 4.5
0
Iron (Fe), % 0 to 0.8
77.8 to 84
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0.5 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 1.8 to 2.3
3.5 to 5.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.6
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0