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A242.0 Aluminum vs. AWS BNi-1

A242.0 aluminum belongs to the aluminum alloys classification, while AWS BNi-1 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is AWS BNi-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
180
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 27
70
Tensile Strength: Ultimate (UTS), MPa 220
450

Thermal Properties

Latent Heat of Fusion, J/g 390
360
Melting Completion (Liquidus), °C 680
1040
Melting Onset (Solidus), °C 550
980
Specific Heat Capacity, J/kg-K 870
500
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 12
55
Density, g/cm3 3.1
8.0
Embodied Carbon, kg CO2/kg material 8.3
8.8
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1130
240

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 20
16
Strength to Weight: Bending, points 26
16
Thermal Shock Resistance, points 9.3
15

Alloy Composition

Aluminum (Al), % 89.3 to 93.1
0 to 0.050
Boron (B), % 0
2.8 to 3.5
Carbon (C), % 0
0.6 to 0.9
Chromium (Cr), % 0.15 to 0.25
13 to 15
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 3.7 to 4.5
0
Iron (Fe), % 0 to 0.8
4.0 to 5.0
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 1.8 to 2.3
69.8 to 75.7
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.6
4.0 to 5.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.070 to 0.2
0 to 0.050
Zinc (Zn), % 0 to 0.1
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5