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A242.0 Aluminum vs. Automotive Malleable Cast Iron

A242.0 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
130 to 290
Elastic (Young's, Tensile) Modulus, GPa 73
180
Elongation at Break, % 1.6
1.0 to 10
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
70
Tensile Strength: Ultimate (UTS), MPa 220
350 to 720

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 680
1410
Melting Onset (Solidus), °C 550
1370
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140
41
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.9
Density, g/cm3 3.1
7.6
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1130
45

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 20
13 to 26
Strength to Weight: Bending, points 26
14 to 24
Thermal Diffusivity, mm2/s 52
11
Thermal Shock Resistance, points 9.3
9.9 to 21

Alloy Composition

Aluminum (Al), % 89.3 to 93.1
0
Carbon (C), % 0
2.2 to 2.9
Chromium (Cr), % 0.15 to 0.25
0
Copper (Cu), % 3.7 to 4.5
0
Iron (Fe), % 0 to 0.8
93.6 to 96.7
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0.15 to 1.3
Nickel (Ni), % 1.8 to 2.3
0
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 0 to 0.6
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0