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A242.0 Aluminum vs. EN 1.4525 Stainless Steel

A242.0 aluminum belongs to the aluminum alloys classification, while EN 1.4525 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is EN 1.4525 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.6
5.6 to 13
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 220
1030 to 1250

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 210
860
Melting Completion (Liquidus), °C 680
1430
Melting Onset (Solidus), °C 550
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140
18
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 12
13
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1130
130

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 20
36 to 45
Strength to Weight: Bending, points 26
29 to 33
Thermal Diffusivity, mm2/s 52
4.7
Thermal Shock Resistance, points 9.3
34 to 41

Alloy Composition

Aluminum (Al), % 89.3 to 93.1
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0.15 to 0.25
15 to 17
Copper (Cu), % 3.7 to 4.5
2.5 to 4.0
Iron (Fe), % 0 to 0.8
70.4 to 79
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.8
Nickel (Ni), % 1.8 to 2.3
3.5 to 5.5
Niobium (Nb), % 0
0 to 0.35
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.6
0 to 0.8
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0