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A242.0 Aluminum vs. SAE-AISI 4028 Steel

A242.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4028 steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is SAE-AISI 4028 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
150 to 190
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.6
14 to 23
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 220
490 to 630

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 210
400
Melting Completion (Liquidus), °C 680
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 140
49
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.1
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1130
47

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 20
17 to 22
Strength to Weight: Bending, points 26
18 to 21
Thermal Diffusivity, mm2/s 52
13
Thermal Shock Resistance, points 9.3
16 to 20

Alloy Composition

Aluminum (Al), % 89.3 to 93.1
0
Carbon (C), % 0
0.25 to 0.3
Chromium (Cr), % 0.15 to 0.25
0
Copper (Cu), % 3.7 to 4.5
0
Iron (Fe), % 0 to 0.8
98.1 to 98.7
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0.7 to 0.9
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 1.8 to 2.3
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.6
0.15 to 0.35
Sulfur (S), % 0
0.035 to 0.050
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0