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A242.0 Aluminum vs. S41425 Stainless Steel

A242.0 aluminum belongs to the aluminum alloys classification, while S41425 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A242.0 aluminum and the bottom bar is S41425 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
280
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.6
17
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 220
920

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 210
810
Melting Completion (Liquidus), °C 680
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 12
13
Density, g/cm3 3.1
7.9
Embodied Carbon, kg CO2/kg material 8.3
2.9
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1130
120

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 20
33
Strength to Weight: Bending, points 26
27
Thermal Diffusivity, mm2/s 52
4.4
Thermal Shock Resistance, points 9.3
33

Alloy Composition

Aluminum (Al), % 89.3 to 93.1
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0.15 to 0.25
12 to 15
Copper (Cu), % 3.7 to 4.5
0 to 0.3
Iron (Fe), % 0 to 0.8
74 to 81.9
Magnesium (Mg), % 1.2 to 1.7
0
Manganese (Mn), % 0 to 0.1
0.5 to 1.0
Molybdenum (Mo), % 0
1.5 to 2.0
Nickel (Ni), % 1.8 to 2.3
4.0 to 7.0
Nitrogen (N), % 0
0.060 to 0.12
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.6
0 to 0.5
Sulfur (S), % 0
0 to 0.0050
Titanium (Ti), % 0.070 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0