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A357.0 Aluminum vs. AISI 205 Stainless Steel

A357.0 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
210 to 440
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 3.7
11 to 51
Fatigue Strength, MPa 100
410 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 240
560 to 850
Tensile Strength: Ultimate (UTS), MPa 350
800 to 1430
Tensile Strength: Yield (Proof), MPa 270
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 500
280
Maximum Temperature: Mechanical, °C 170
880
Melting Completion (Liquidus), °C 610
1380
Melting Onset (Solidus), °C 560
1340
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 21
18

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 2.6
7.6
Embodied Carbon, kg CO2/kg material 8.2
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1110
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 520
510 to 3060
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
26
Strength to Weight: Axial, points 38
29 to 52
Strength to Weight: Bending, points 43
25 to 37
Thermal Shock Resistance, points 17
16 to 29

Alloy Composition

Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0
16.5 to 18.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
62.6 to 68.1
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.040 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0