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A357.0 Aluminum vs. AISI 420 Stainless Steel

A357.0 aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
190
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.7
8.0 to 15
Fatigue Strength, MPa 100
220 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 240
420 to 1010
Tensile Strength: Ultimate (UTS), MPa 350
690 to 1720
Tensile Strength: Yield (Proof), MPa 270
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 500
280
Maximum Temperature: Mechanical, °C 170
620
Melting Completion (Liquidus), °C 610
1510
Melting Onset (Solidus), °C 560
1450
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
27
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
7.5
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.2
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1110
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 520
380 to 4410
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 38
25 to 62
Strength to Weight: Bending, points 43
22 to 41
Thermal Diffusivity, mm2/s 68
7.3
Thermal Shock Resistance, points 17
25 to 62

Alloy Composition

Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
82.3 to 87.9
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.040 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0