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A357.0 Aluminum vs. Grey Cast Iron

A357.0 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
160 to 300
Elastic (Young's, Tensile) Modulus, GPa 70
180
Elongation at Break, % 3.7
9.6
Fatigue Strength, MPa 100
69 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
69
Shear Strength, MPa 240
180 to 610
Tensile Strength: Ultimate (UTS), MPa 350
160 to 450
Tensile Strength: Yield (Proof), MPa 270
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 500
280
Melting Completion (Liquidus), °C 610
1380
Melting Onset (Solidus), °C 560
1180
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 160
46
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.9
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 8.2
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1110
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 520
27 to 240
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 38
5.8 to 17
Strength to Weight: Bending, points 43
8.7 to 17
Thermal Diffusivity, mm2/s 68
13
Thermal Shock Resistance, points 17
6.0 to 17

Alloy Composition

Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
3.1 to 3.4
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
92.1 to 93.9
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
0.5 to 0.7
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 6.5 to 7.5
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Titanium (Ti), % 0.040 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0