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A357.0 Aluminum vs. SAE-AISI 4130 Steel

A357.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4130 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is SAE-AISI 4130 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
200 to 300
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.7
13 to 26
Fatigue Strength, MPa 100
320 to 660
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 240
340 to 640
Tensile Strength: Ultimate (UTS), MPa 350
530 to 1040
Tensile Strength: Yield (Proof), MPa 270
440 to 980

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
43
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.4
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1110
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
83 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 520
500 to 2550
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 38
19 to 37
Strength to Weight: Bending, points 43
19 to 29
Thermal Diffusivity, mm2/s 68
12
Thermal Shock Resistance, points 17
16 to 31

Alloy Composition

Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0.28 to 0.33
Chromium (Cr), % 0
0.8 to 1.1
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
97.3 to 98.2
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
0.4 to 0.6
Molybdenum (Mo), % 0
0.15 to 0.25
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 6.5 to 7.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.040 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0