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A357.0 Aluminum vs. SAE-AISI 4620 Steel

A357.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4620 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is SAE-AISI 4620 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
150 to 210
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.7
16 to 27
Fatigue Strength, MPa 100
260 to 360
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 240
320 to 420
Tensile Strength: Ultimate (UTS), MPa 350
490 to 680
Tensile Strength: Yield (Proof), MPa 270
350 to 550

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Maximum Temperature: Mechanical, °C 170
410
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
47
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 12
3.2
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 8.2
1.6
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1110
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
100 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 520
330 to 800
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 38
17 to 24
Strength to Weight: Bending, points 43
18 to 22
Thermal Diffusivity, mm2/s 68
13
Thermal Shock Resistance, points 17
15 to 20

Alloy Composition

Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0.17 to 0.22
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
96.4 to 97.4
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
0.45 to 0.65
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 6.5 to 7.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.040 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0