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A357.0 Aluminum vs. SAE-AISI 4720 Steel

A357.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4720 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is SAE-AISI 4720 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
150
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.7
25
Fatigue Strength, MPa 100
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 240
310
Tensile Strength: Ultimate (UTS), MPa 350
490
Tensile Strength: Yield (Proof), MPa 270
350

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Maximum Temperature: Mechanical, °C 170
410
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
39
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.9
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 8.2
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1110
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
110
Resilience: Unit (Modulus of Resilience), kJ/m3 520
330
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 38
17
Strength to Weight: Bending, points 43
18
Thermal Diffusivity, mm2/s 68
10
Thermal Shock Resistance, points 17
14

Alloy Composition

Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0.17 to 0.22
Chromium (Cr), % 0
0.35 to 0.55
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
96.7 to 97.8
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
0.5 to 0.7
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 0
0.9 to 1.2
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 6.5 to 7.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.040 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0