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A357.0 Aluminum vs. SAE-AISI O2 Steel

A357.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI O2 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is SAE-AISI O2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 350
640 to 2050

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
43
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.4
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.8
Embodied Energy, MJ/kg 150
26
Embodied Water, L/kg 1110
50

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 38
23 to 73
Strength to Weight: Bending, points 43
21 to 46
Thermal Diffusivity, mm2/s 68
12
Thermal Shock Resistance, points 17
22 to 70

Alloy Composition

Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0.85 to 1.0
Chromium (Cr), % 0
0 to 0.5
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.2
95 to 97.8
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
1.4 to 1.8
Molybdenum (Mo), % 0
0 to 0.3
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.040 to 0.2
0
Vanadium (V), % 0
0 to 0.3
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0