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A357.0 Aluminum vs. S35135 Stainless Steel

A357.0 aluminum belongs to the aluminum alloys classification, while S35135 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is S35135 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 3.7
34
Fatigue Strength, MPa 100
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 240
390
Tensile Strength: Ultimate (UTS), MPa 350
590
Tensile Strength: Yield (Proof), MPa 270
230

Thermal Properties

Latent Heat of Fusion, J/g 500
320
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 21
16

Otherwise Unclassified Properties

Base Metal Price, % relative 12
37
Density, g/cm3 2.6
8.1
Embodied Carbon, kg CO2/kg material 8.2
6.8
Embodied Energy, MJ/kg 150
94
Embodied Water, L/kg 1110
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
160
Resilience: Unit (Modulus of Resilience), kJ/m3 520
130
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 38
20
Strength to Weight: Bending, points 43
19
Thermal Shock Resistance, points 17
13

Alloy Composition

Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
20 to 25
Copper (Cu), % 0 to 0.2
0 to 0.75
Iron (Fe), % 0 to 0.2
28.3 to 45
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
4.0 to 4.8
Nickel (Ni), % 0
30 to 38
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 6.5 to 7.5
0.6 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0.040 to 0.2
0.4 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0