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A357.0 Aluminum vs. S38815 Stainless Steel

A357.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
190
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.7
34
Fatigue Strength, MPa 100
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 240
410
Tensile Strength: Ultimate (UTS), MPa 350
610
Tensile Strength: Yield (Proof), MPa 270
290

Thermal Properties

Latent Heat of Fusion, J/g 500
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 610
1360
Melting Onset (Solidus), °C 560
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 21
15

Otherwise Unclassified Properties

Base Metal Price, % relative 12
19
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 8.2
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1110
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
170
Resilience: Unit (Modulus of Resilience), kJ/m3 520
220
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 38
22
Strength to Weight: Bending, points 43
21
Thermal Shock Resistance, points 17
15

Alloy Composition

Aluminum (Al), % 90.8 to 93
0 to 0.3
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 0 to 0.2
0.75 to 1.5
Iron (Fe), % 0 to 0.2
56.1 to 67
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.040 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0