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A357.0 Aluminum vs. S44635 Stainless Steel

A357.0 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
240
Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 3.7
23
Fatigue Strength, MPa 100
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 240
450
Tensile Strength: Ultimate (UTS), MPa 350
710
Tensile Strength: Yield (Proof), MPa 270
580

Thermal Properties

Latent Heat of Fusion, J/g 500
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
16
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
22
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.2
4.4
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1110
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
150
Resilience: Unit (Modulus of Resilience), kJ/m3 520
810
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 38
25
Strength to Weight: Bending, points 43
23
Thermal Diffusivity, mm2/s 68
4.4
Thermal Shock Resistance, points 17
23

Alloy Composition

Aluminum (Al), % 90.8 to 93
0
Beryllium (Be), % 0.040 to 0.070
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
61.5 to 68.5
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.040 to 0.2
0.2 to 0.8
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0