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A360.0 Aluminum vs. AWS ER80S-B2

A360.0 aluminum belongs to the aluminum alloys classification, while AWS ER80S-B2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A360.0 aluminum and the bottom bar is AWS ER80S-B2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.6 to 5.0
21
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 180 to 320
620
Tensile Strength: Yield (Proof), MPa 170 to 260
540

Thermal Properties

Latent Heat of Fusion, J/g 530
260
Melting Completion (Liquidus), °C 680
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 110
40
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 100
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.0
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1070
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.6 to 13
130
Resilience: Unit (Modulus of Resilience), kJ/m3 190 to 470
760
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 19 to 34
22
Strength to Weight: Bending, points 27 to 39
21
Thermal Diffusivity, mm2/s 48
11
Thermal Shock Resistance, points 8.5 to 15
18

Alloy Composition

Aluminum (Al), % 85.8 to 90.6
0
Carbon (C), % 0
0.070 to 0.12
Chromium (Cr), % 0
1.2 to 1.5
Copper (Cu), % 0 to 0.6
0 to 0.35
Iron (Fe), % 0 to 1.3
95.2 to 97.5
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.35
0.4 to 0.7
Molybdenum (Mo), % 0
0.4 to 0.65
Nickel (Ni), % 0 to 0.5
0 to 0.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 9.0 to 10
0.4 to 0.7
Sulfur (S), % 0
0 to 0.025
Tin (Sn), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0
0 to 0.5