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A380.0 Aluminum vs. SAE-AISI D5 Steel

A380.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D5 steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A380.0 aluminum and the bottom bar is SAE-AISI D5 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 3.3
5.4 to 14
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 190
470 to 1180
Tensile Strength: Ultimate (UTS), MPa 290
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 510
270
Melting Completion (Liquidus), °C 590
1430
Melting Onset (Solidus), °C 550
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 96
27
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 78
4.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
13
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 7.5
3.5
Embodied Energy, MJ/kg 140
51
Embodied Water, L/kg 1040
120

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 48
25
Strength to Weight: Axial, points 28
28 to 73
Strength to Weight: Bending, points 34
24 to 46
Thermal Diffusivity, mm2/s 38
7.4
Thermal Shock Resistance, points 13
26 to 67

Alloy Composition

Aluminum (Al), % 80.3 to 89.5
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Cobalt (Co), % 0
2.5 to 3.5
Copper (Cu), % 3.0 to 4.0
0 to 0.25
Iron (Fe), % 0 to 1.3
77.9 to 84.4
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.5
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 7.5 to 9.5
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.35
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.5
0