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A384.0 Aluminum vs. SAE-AISI 1536 Steel

A384.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1536 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A384.0 aluminum and the bottom bar is SAE-AISI 1536 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 2.5
14 to 18
Fatigue Strength, MPa 140
240 to 380
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 200
400 to 440
Tensile Strength: Ultimate (UTS), MPa 330
640 to 720
Tensile Strength: Yield (Proof), MPa 170
360 to 600

Thermal Properties

Latent Heat of Fusion, J/g 550
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 96
51
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 73
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.5
1.4
Embodied Energy, MJ/kg 140
19
Embodied Water, L/kg 1010
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
93 to 98
Resilience: Unit (Modulus of Resilience), kJ/m3 180
340 to 950
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 32
23 to 25
Strength to Weight: Bending, points 38
21 to 23
Thermal Diffusivity, mm2/s 39
14
Thermal Shock Resistance, points 15
20 to 23

Alloy Composition

Aluminum (Al), % 79.3 to 86.5
0
Carbon (C), % 0
0.3 to 0.37
Copper (Cu), % 3.0 to 4.5
0
Iron (Fe), % 0 to 1.3
98 to 98.5
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
1.2 to 1.5
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 12
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.35
0
Zinc (Zn), % 0 to 1.0
0
Residuals, % 0 to 0.5
0