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A384.0 Aluminum vs. S44635 Stainless Steel

A384.0 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A384.0 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
210
Elongation at Break, % 2.5
23
Fatigue Strength, MPa 140
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
81
Shear Strength, MPa 200
450
Tensile Strength: Ultimate (UTS), MPa 330
710
Tensile Strength: Yield (Proof), MPa 170
580

Thermal Properties

Latent Heat of Fusion, J/g 550
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 96
16
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 73
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
22
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.5
4.4
Embodied Energy, MJ/kg 140
62
Embodied Water, L/kg 1010
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
150
Resilience: Unit (Modulus of Resilience), kJ/m3 180
810
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 32
25
Strength to Weight: Bending, points 38
23
Thermal Diffusivity, mm2/s 39
4.4
Thermal Shock Resistance, points 15
23

Alloy Composition

Aluminum (Al), % 79.3 to 86.5
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 3.0 to 4.5
0
Iron (Fe), % 0 to 1.3
61.5 to 68.5
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0 to 0.5
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 12
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.35
0
Titanium (Ti), % 0
0.2 to 0.8
Zinc (Zn), % 0 to 1.0
0
Residuals, % 0 to 0.5
0