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A390.0 Aluminum vs. AISI 205 Stainless Steel

A390.0 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A390.0 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110 to 140
210 to 440
Elastic (Young's, Tensile) Modulus, GPa 75
200
Elongation at Break, % 0.87 to 0.91
11 to 51
Fatigue Strength, MPa 70 to 100
410 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
77
Tensile Strength: Ultimate (UTS), MPa 190 to 290
800 to 1430
Tensile Strength: Yield (Proof), MPa 190 to 290
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 640
280
Maximum Temperature: Mechanical, °C 170
880
Melting Completion (Liquidus), °C 580
1380
Melting Onset (Solidus), °C 480
1340
Specific Heat Capacity, J/kg-K 880
480
Thermal Expansion, µm/m-K 20
18

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 7.3
2.6
Embodied Energy, MJ/kg 140
37
Embodied Water, L/kg 950
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 2.6
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 240 to 580
510 to 3060
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
26
Strength to Weight: Axial, points 19 to 30
29 to 52
Strength to Weight: Bending, points 27 to 36
25 to 37
Thermal Shock Resistance, points 9.0 to 14
16 to 29

Alloy Composition

Aluminum (Al), % 75.3 to 79.6
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0
16.5 to 18.5
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 0.5
62.6 to 68.1
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 16 to 18
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0