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A390.0 Aluminum vs. AISI 420 Stainless Steel

A390.0 aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A390.0 aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110 to 140
190
Elastic (Young's, Tensile) Modulus, GPa 75
190
Elongation at Break, % 0.87 to 0.91
8.0 to 15
Fatigue Strength, MPa 70 to 100
220 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 190 to 290
690 to 1720
Tensile Strength: Yield (Proof), MPa 190 to 290
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 640
280
Maximum Temperature: Mechanical, °C 170
620
Melting Completion (Liquidus), °C 580
1510
Melting Onset (Solidus), °C 480
1450
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
27
Thermal Expansion, µm/m-K 20
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 67
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
7.5
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 7.3
2.0
Embodied Energy, MJ/kg 140
28
Embodied Water, L/kg 950
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 2.6
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 240 to 580
380 to 4410
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 19 to 30
25 to 62
Strength to Weight: Bending, points 27 to 36
22 to 41
Thermal Diffusivity, mm2/s 56
7.3
Thermal Shock Resistance, points 9.0 to 14
25 to 62

Alloy Composition

Aluminum (Al), % 75.3 to 79.6
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 0.5
82.3 to 87.9
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0