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A390.0 Aluminum vs. Automotive Malleable Cast Iron

A390.0 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A390.0 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110 to 140
130 to 290
Elastic (Young's, Tensile) Modulus, GPa 75
180
Elongation at Break, % 0.87 to 0.91
1.0 to 10
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
70
Tensile Strength: Ultimate (UTS), MPa 190 to 290
350 to 720
Tensile Strength: Yield (Proof), MPa 190 to 290
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 640
260
Melting Completion (Liquidus), °C 580
1410
Melting Onset (Solidus), °C 480
1370
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
41
Thermal Expansion, µm/m-K 20
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 67
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.9
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 7.3
1.5
Embodied Energy, MJ/kg 140
20
Embodied Water, L/kg 950
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 2.6
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 240 to 580
130 to 950
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 19 to 30
13 to 26
Strength to Weight: Bending, points 27 to 36
14 to 24
Thermal Diffusivity, mm2/s 56
11
Thermal Shock Resistance, points 9.0 to 14
9.9 to 21

Alloy Composition

Aluminum (Al), % 75.3 to 79.6
0
Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 0.5
93.6 to 96.7
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0.15 to 1.3
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 16 to 18
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0