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A390.0 Aluminum vs. SAE-AISI 1144 Steel

A390.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1144 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A390.0 aluminum and the bottom bar is SAE-AISI 1144 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110 to 140
220 to 230
Elastic (Young's, Tensile) Modulus, GPa 75
190
Elongation at Break, % 0.87 to 0.91
11 to 17
Fatigue Strength, MPa 70 to 100
280 to 430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 190 to 290
750 to 840
Tensile Strength: Yield (Proof), MPa 190 to 290
420 to 690

Thermal Properties

Latent Heat of Fusion, J/g 640
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 580
1450
Melting Onset (Solidus), °C 480
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 20
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 67
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.3
1.4
Embodied Energy, MJ/kg 140
19
Embodied Water, L/kg 950
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 2.6
91 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 240 to 580
480 to 1290
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 19 to 30
27 to 30
Strength to Weight: Bending, points 27 to 36
23 to 25
Thermal Diffusivity, mm2/s 56
14
Thermal Shock Resistance, points 9.0 to 14
22 to 24

Alloy Composition

Aluminum (Al), % 75.3 to 79.6
0
Carbon (C), % 0
0.4 to 0.48
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 0.5
97.5 to 98
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
1.4 to 1.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
0
Sulfur (S), % 0
0.24 to 0.33
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0