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A390.0 Aluminum vs. SAE-AISI D2 Steel

A390.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D2 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A390.0 aluminum and the bottom bar is SAE-AISI D2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 75
190
Elongation at Break, % 0.87 to 0.91
5.0 to 16
Fatigue Strength, MPa 70 to 100
310 to 860
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
75
Tensile Strength: Ultimate (UTS), MPa 190 to 290
760 to 2000
Tensile Strength: Yield (Proof), MPa 190 to 290
470 to 1510

Thermal Properties

Latent Heat of Fusion, J/g 640
270
Melting Completion (Liquidus), °C 580
1440
Melting Onset (Solidus), °C 480
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
31
Thermal Expansion, µm/m-K 20
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 67
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 7.3
3.4
Embodied Energy, MJ/kg 140
50
Embodied Water, L/kg 950
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 2.6
92 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 240 to 580
570 to 5940
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 19 to 30
27 to 72
Strength to Weight: Bending, points 27 to 36
24 to 46
Thermal Diffusivity, mm2/s 56
8.3
Thermal Shock Resistance, points 9.0 to 14
25 to 67

Alloy Composition

Aluminum (Al), % 75.3 to 79.6
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 4.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 0.5
81.3 to 86.9
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 16 to 18
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 1.1
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0