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A390.0 Aluminum vs. S38815 Stainless Steel

A390.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A390.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110 to 140
190
Elastic (Young's, Tensile) Modulus, GPa 75
190
Elongation at Break, % 0.87 to 0.91
34
Fatigue Strength, MPa 70 to 100
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
74
Tensile Strength: Ultimate (UTS), MPa 190 to 290
610
Tensile Strength: Yield (Proof), MPa 190 to 290
290

Thermal Properties

Latent Heat of Fusion, J/g 640
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 580
1360
Melting Onset (Solidus), °C 480
1310
Specific Heat Capacity, J/kg-K 880
500
Thermal Expansion, µm/m-K 20
15

Otherwise Unclassified Properties

Base Metal Price, % relative 11
19
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 7.3
3.8
Embodied Energy, MJ/kg 140
54
Embodied Water, L/kg 950
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 2.6
170
Resilience: Unit (Modulus of Resilience), kJ/m3 240 to 580
220
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 19 to 30
22
Strength to Weight: Bending, points 27 to 36
21
Thermal Shock Resistance, points 9.0 to 14
15

Alloy Composition

Aluminum (Al), % 75.3 to 79.6
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 4.0 to 5.0
0.75 to 1.5
Iron (Fe), % 0 to 0.5
56.1 to 67
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0